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CHAPTER
11
COST CONTROL METHODS
PLANNED
PURCHASES
Planned purchases save money by:
- Allowing
time to write a clear, non-restrictive, competitive
specification by performance or design that eliminates
unneeded features and function.
-
Allowing time to ask for, receive and evaluate competitive
bids.
-
Making it possible to consolidate needs. This can
result in volume discounts and reduce the frequency
of, and therefore the cost of, re-bidding, re-ordering
and delivery.
-
Making it possible to accept the low bid with standard
delivery time rather than accept a higher bid with
shortened delivery time. Fast availability tends to
cost more.
To
plan purchases, departments must take responsibility
for monitoring the stock of frequently used supplies
and must determine reorder points. A reorder point is
the point when there is enough stock left to last until
the replenishment supplies can be requisitioned and
received. If the supply item is a critical one, the
reorder point should be increased with additional amount
of "safety stock". Safety stock is an amount
that would prevent running out of stock if the replenishment
takes an unusually long time for some unforeseen reason.
SPECIFICATIONS
Specifications can be used to minimize cost if they
are written to describe the most basic item that will
meet the need; the process of writing a specification
to eliminate unneeded features is called value analysis.
When value analysis is used to specify an item that
has multiple users in the organization, it is called
standardization. Standardization minimizes cost by simplifying
the product, by reducing the number of versions of a
common item that must be bought and stored, by consolidating
volume and by increasing availability. "Availability"
refers to availability in the market place; standard,
high-demand items are sold by more vendors, than are
custom or low-demand items. Increased availability results
in increased competition, lower prices and shorter lead
times. See Chapter 3, Specifications, for detailed information.
COMPETITION
A basic principle of public purchasing is free and open
competition. Competition drives down price when it is
between sellers of the same product and when it is between
sellers of "equal" products. "Equal"
products perform the same function as the product named
in the specification, include the required features
and are judged to be equal in value, utility and use
to the product named by the City.
Competition is enhanced by non-restrictive specifications,
by allowing adequate time for bidding and by inviting
an adequate number of interested vendors to bid.
The bidding process allows each vendor a chance to submit
his/her best price for the item without knowledge of
the other vendor’s offers. Favoritism toward any
vendor is strictly prohibited.
FREIGHT
AND SHIPPING CHARGES
When making purchases, freight, handling and other related
costs incurred to place the purchased item in working
order should be included when determining bid price.
In determining freight charges, the cost of transporting
an item from its "shipping point" or "point
of origin", to the buyer’s receiving point
or "destination" must be considered during
the bid process in order to determine the actual bid.
There are two main methods used in determining freight
charges. FOB (Free on Board) Destination and FOB Shipping
Point. FOB Destination indicates that title does not
pass to the City until we receive the goods at the delivery
address stated on the purchase order. FOB Shipping Point
indicates that title passes to the city when the vendor
delivers the goods to the carrier. There are six variations
of these two methods that are used as follows:
- FOB
Shipping Point, Freight Collect
- Buyer
obtains title (owns goods in transit)
- Buyer
pays and bears freight charges, freight charges
not added to the invoice
- Buyer
files claims for damaged goods, if any
- FOB
Shipping Point, Freight Prepaid and Allowed
- Buyer
obtains title (owns goods in transit)
- Seller
pays and bears freight charges, freight charges
are not added back to the buyer’s invoice
- Buyer
files claims for damaged goods, if any
- FOB
Shipping Point, Freight Prepaid and Charged-Back
- Buyer
obtains title (owns goods in transit)
- Seller
pay freight charges
- Buyer
bears freight charges, which are charged back to
the invoice
- Buyer
file claims for damaged goods, if any
- FOB
Destination, Freight Collect
- Seller
retains title (owns goods in transit)
- Buyer
bears freight charges, freight charges not included
on invoice
- Buyer
pays freight charges
- Seller
files claims for damaged goods, if any
- FOB
Destination, Freight Prepaid and Allowed
- Seller
retains title (owns goods in transit)
- Seller
bears freight charges, freight charges not include
on buyer’s invoice
- Seller
pay freight charges
- Seller
files claims for damaged goods, if any
- FOB
Destination, Freight Prepaid and Charged
- Seller
retains title (owns goods in transit)
- Seller
pays freight charges
- Buyer
bears freight charges, freight charges added to
buyer’s invoice
- Seller
files claims for damaged goods, if any
Usually,
the party holding title bears the risk for loss or damage
to the goods and must file claims, if any, for such
loss or damage.
As a rule, the City requires that materials and equipment
purchased be delivered "FOB Destination".
This means the purchase price includes delivery of the
item and the City takes title to it when it is received
on City premises. If a seller insists on shipping "FOB
Shipping Point" the City takes title to it when
it leaves the sellers dock and assumes the risk of loss
during transit.
Whenever a bid is received it should include an actual
or a "not to exceed" freight amount whenever
freight is included with the bid price. In addition,
bidders who bid FOB Shipping Point should be required
to list the city and state of the shipping point. This
will give the buyer an idea how long to expect the goods
to be in transit, whether the stated freight fee is
accurate and whether a less expensive mode of transportation
could be used.
Whenever an order is marked rush and must be delivered
immediately, the buyer should determine exactly when
the goods must arrive and work with the vendor to choose
the best freight method. Air freight is not automatically
the fastest form of delivery. Care should be taken that
a significant premium for air freight is not made for
normal delivery time.
Purchase orders based on FOB Shipping Point should include
freight costs. The freight costs should indicate whether
it is a firm cost or a not to exceed amount. This information
will help prevent overcharges for freight.
If both buyer and vendor have agreed to a specific shipping
mode, this should be noted on the purchase order in
the description area. The shipping instructions, along
with the particulars of the terms, should be included
PRICE
AUDITING
Payment documents should be properly completed by the
departments. This process should include using invoices,
purchase orders, requisitions, and other documentation
that is available to determine the proper purchase price.
Departments are also responsible for verifying that
the purchased item has been received as ordered.
Once the payment document has been completed, it is
forwarded to Purchasing, who is responsible for performing
a pre-audit prior to forwarding it to Accounts Payable
who is responsible for processing the payment based
on accurate and complete information received from the
departments. In determining the reliability of this
information, payment documents are audited for accuracy,
completeness and proper authorization. Payments for
contracts that do not agree with the contract pricing
will be forwarded to Purchasing for approval.
PROMPT
PAYMENT DISCOUNTS
Vendors frequently offer an additional cash discount
to encourage prompt payment of an invoice. The City
encourages departments to take advantage of the extra
cost savings by taking the cash discount. In addition,
contracts should be written to indicate no less than
a thirty (30) day window for payments to be made from
the date the invoice is received. Vendors who indicate
a requirement to receive payment in less than 30 days
must receive prior approval from the Purchasing Division.
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